Core Grinding Take-up Machine Ergonomic System For Wire Drawing Operations​

Core Grinding Take-up Machine Ergonomic System For Wire Drawing Operations​

1. Professional Wire Processing Performance​​

• Simultaneous grinding and take-up operation for continuous production
• Maintains ±0.01mm diameter tolerance for precision wire
• Processes wire speeds up to 1200m/min

​​2. Industrial-Grade Construction​​

• Heavy-duty cast iron frame with vibration damping
• Hardened steel grinding wheels with automatic dressing
• Corrosion-resistant components for harsh environments

​​3. Advanced Control Features​​

• PLC control system with touchscreen interface
• Automatic diameter monitoring and adjustment
• Real-time tension control system

​​4. Ergonomic Design Advantages​​

• Centralized control panel for easy operation
• Quick-change grinding wheel mechanism
• Low noise operation (<75dB)

​​5. Comprehensive Applications​​

• Ideal for processing:
  • Copper wire (0.5-6mm diameter)
  • Aluminum wire
  • Steel wire
  • Alloy wires
  • Specialty conductive wires

​​6. Low Maintenance Operation​​

• Self-lubricating bearings
• Automated grinding wheel dressing system
• Easy-access maintenance points

​​7. Productivity Enhancements​​

• 30% faster than traditional separate processes
• Continuous operation capability
• Reduces material waste by up to 15%

​​8. Production Line Ready​​

• Compact footprint for space efficiency
• Compatible with standard wire drawing machines
• Quick setup (under 15 minutes)

​​9. Professional Certifications​​

• Meets ISO 9001 quality standards
• CE and UL certified
• Recommended by wire industry experts

​​10. Long-Term Value​​

• 50,000+ hours service life
• Reduces labor costs by 40%
• Improves product consistency

​​11. Power Options​​

• 380V/220V AC electric motor
• Energy-efficient servo drive systems
• Optional frequency conversion control

​​12. Environmental Benefits​​

• Closed-loop coolant system
• Energy recovery during braking
• 90% recyclable materials

​​13. User-Friendly Features​​

• Automatic fault diagnosis system
• Production data logging
• Remote monitoring capability

​​14. Package Contents​​

• Main grinding/take-up unit
• Set of precision grinding wheels
• Control system with HMI
• Operation and maintenance manual

​​15. Industry Applications​​

• Wire drawing mills
• Cable manufacturing plants
• Electrical component production
• Automotive wire suppliers
• Specialty wire producers

​​16. Performance Advantages​​

• Maintains ±1% diameter consistency
• Processes 3x more material than manual methods
• Adaptable to various wire alloys

​​17. Technical Innovations​​

• Patented multi-axis grinding system
• AI-based wear compensation
• Smart vibration damping technology

​​18. Purchase Options​​

• Available through industrial machinery suppliers
• Custom configuration services
• Turnkey installation available

​​19. Training Resources​​

• VR operation simulations
• On-site operator training
• 24/7 technical support

​​20. Quality Assurance​​

• Each unit laser-calibrated
• 2-year warranty on critical components
• ISO 14001 environmental certification